Articles Tagged with: 3D Printing
Ballinger Aids in Printing Coronavirus Face Shields for Healthcare Workers

In the face of the COVID-19 pandemic, Ballinger has remobilized our Ultimaker 3D printers to produce face shields. Organized by our print partner, BluEdge, the effort will aid healthcare workers in desperate need of personal protective equipment (PPE). Ballinger is proud to join architecture firms across the US to manufacture supplies during this time of need.

Link to BlueEdge’s face shield 3D print farm

Ballinger Applies 3D Printing Technology as a Hands-On Tool for Streamlining Healthcare Design

Three-dimensional printing capabilities are becoming a fixture in Ballinger’s healthcare planning and design process. In an effort to provide clients with the most effective means to collaborate and assess options, Ballinger’s design team employed 3D printed model pieces to design 28 procedure rooms in collaboration with NewYork-Presbyterian (NYP). The model pieces were used in interdisciplinary role playing workshops with users during Schematic Design and Design Development.

At the 2016 Healthcare Design Expo + Conference in Houston,  (left to right)  Erin N. Cooper, AIA, LEED AP, Senior Associate, Ballinger, Louis Meilink, Jr. AIA, ACHA, ACHE, Principal, Ballinger Ellie Dalton, VP, Facilities Strategic Planning, NewYork-Presbyterian, and Dwight Smith AIA, NCARB, EDAC, Senior Associate, Ballinger presented on the topic.

At the 2016 Healthcare Design Expo + Conference in Houston,  (left to right)  Erin N. Cooper, AIA, LEED AP, Senior Associate, Ballinger, Louis Meilink, Jr. AIA, ACHA, ACHE, Principal, Ballinger Ellie Dalton, VP, Facilities Strategic Planning, NewYork-Presbyterian, and Dwight Smith AIA, NCARB, EDAC, Senior Associate, Ballinger presented on the topic.

An abbreviated PDF version of the presentation entitled “How NewYork-Presbyterian Employed 3D Printing to Revamp the Planning Process” can be found here.

Rather than using 3D print technology for massing models or façade explorations, the Ballinger team took 3D printing to a new level, creating printed pieces of all the equipment in the procedure rooms; from surgical tables and anesthesia carts to fixed imaging equipment and waste bins. Over 250 moveable 3D printed pieces were made to cover 22 procedure case types.

Process

In the user group workshops, the presence of model pieces generated excitement and cultivated a heightened level of focus and engagement – as well as fun – amongst the participants. A key advantage of this process was the ability to try various layouts quickly and efficiently, eliminating scenarios that did not work, and honing in on the details of the most promising scenarios. As a result of these sessions, room layouts were solidified early in the design process and a template design was developed for Ambulatory Surgery, Interventional Radiology, and Endoscopy procedure rooms. In a bold move, Interventional Radiology and Endoscopy were designed to be OR-like, including applying clean flow, while improving operational and space efficiency.

People photographing models

Building on the success of the planning process for the NYP Ambulatory Care Center, Ballinger has continued to invest in 3D printing technologies and has applied this strategy on several other projects.

Ballinger Applies 3D Printing Technology as a Hands-On Tool for Streamlining Healthcare Design

Three-dimensional printing capabilities are becoming a fixture in Ballinger’s healthcare planning and design process. In an effort to provide clients with the most effective means to collaborate and assess options, Ballinger’s NewYork-Presbyterian Ambulatory Care Center team employed 3D printed model pieces to design 28 procedure rooms. The model pieces were used in interdisciplinary role playing workshops with users during schematic design and design development.

Rather than using 3D print technology for massing models or façade explorations, the ACC team took 3D printing to a new level, creating printed pieces of all the equipment in the procedure rooms; from surgical tables and anesthesia carts to fixed imaging equipment and waste bins. Over 250 moveable 3D printed pieces were made to cover 22 procedure case types.

The team made use of Ballinger’s in-house plastic and powder 3D printers, which allowed them to add to the fleet of pieces on-demand as the client investigated additional case types. In the user group workshops, the presence of model pieces generated excitement and cultivated a heightened level of focus and engagement – as well as fun – amongst the participants. A key advantage of this process was the ability to try various layouts quickly and efficiently, eliminating scenarios that did not work, and honing in on the details of the most promising scenarios. As a result of these sessions, room layouts were solidified early in the design process and a template design was developed for Ambulatory Surgery, Interventional Radiology, and Endoscopy procedure rooms. In a bold move, Interventional Radiology and Endoscopy were designed to be OR-like, including applying clean flow, while improving operational and space efficiency.

Building on the success of the planning process for the Ambulatory Care Center, Ballinger has continued to invest in 3D printing technologies and has applied this strategy on several other projects. Recently Ballinger had the opportunity to bring the models back to NewYork-Presbyterian for a new Women’s Hospital project.